Special Machines and Plants
Automated Processing of Technical Textiles

Mattress panel sewing unit KL 244

The KL 244 is put into operation for mattress panel manufacture

Modular sewing system for automatic processing of multi-layer material of highest quality.

    • Modular sewing system for the automatic production of multi-layer material, such as: Mattress plates
    • With synchronized servo-motor drives for highest quality requirements. High productivity and operational safety at little maintenance effort. Small footprint due to compact design.
    • Speed: Up to 5 plates/minute (depends on plate size / plate thickness)
    • Plate width min. 600 mm ... max. 2200 mm
    • (quilting material width max. 2400 mm)
    • plate length min. 1200 mm ... max. 2200 mm
    • Compensator storage
    • Side seam sewing system to cut to length and simultaneous seaming of mattress plates before cross sewing systems
    • Programmable side seam adjustment
    • 2-needle double chain stitch sewing machine (left and right sewing) with needle feed
    • Electronic thread course controls for side and cross seam
    • Order-related work even with batch size 1
    • Waste optimization: Plate length - minimum waste
                                    Plate width - no waste
    • Optimized removal of the material waste
    • Downstream left- and right-bound circular knife cutting system
    • 4-needle cross sewing system to cut to length and simultaneously seam mattress plates
    • Lift-off 4-needle cross sewing head, and warp thread separator
    • Needle distance 6/6/6 mm (standard)
    • Material-protecting feed with modified sewing foot drive
    • Alternating sewing foot drive specifically for thicker mattress plates
    • Continuous needle feed
    • Cross cutter with lift-off circular knife
    • Programmable material width measurement adjustment device with electro-motor
    • Material delivery belt with optical material width measurement to advance and measure the quilted material in conjunction with the infeed roller pair of the cross sewing system
    • Easy operation via touch screen
    • Adjustment of the side seam sewing system (downstream of the cross sewing system) for order-related production
    • Quilt contour detecting system with camera system
    • Transport and measuring device for border production
    • Can be enhanced for heavy and high material up to an uncompressed material thickness of 80 mm
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